Ultrasonic Welding

Ultrasonic plastic welding is the joining or reforming of thermoplastics through the use of heat generated from high-frequency mechanical motion. It is accomplished by converting high-frequency electrical energy into high-frequency mechanical motion. That mechanical motion, along with applied force, creates frictional heat at the plastic components' mating surfaces (joint area) so the plastic material will melt and form a molecular bond between the parts.

Ultrasonic plastics assembly is a fast, clean, efficient, and repeatable process that consumes very little energy. No solvents, adhesives, mechanical fasteners, or other consumables are required, and finished assemblies are strong and clean.

Dukane is a recognized technology leader in the field of sonic welding and has a number of significant features including:

• 100% digital control and multi-core processing
• Unique packaging, based on the motherboard concept, helps achieve superior reliability
• iQSeries power supplies have the highest power density per cubic inch in the industry
• Our patent for the iQ Series platform deals with digital control and flexible packaging design

Dukane product lines include:

Ultrasonic Press System

Ultrasonic Generator/Power Supply

Dukane Patented MPC Multi-Point Control

Ultrasonic Hand Held Systems

Ultrasonic Automation Ready Power Supply

iQExplorer User Interface